Tooling, Fixtures, EDM & Automation on Tri-V Tool & Manufacturing

Manufacturing Services CNC Machining Tooling, Fixtures, EDM & Automation Injection Mold Making Custom Cable Assemblies Stamping Dies

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	Tooling, Fixtures, EDM & Automation

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ISO 9001:2000 certified manufacturer specializing in the design and manufacture of stamping dies, special machines for productivity improvement, weld fixtures, replacement parts, etc. Tri-V is a full service machine shop working with all materials. We have design engineers on staff for part and tooling design. Robotically loaded Wire EDM and CNC sinker EDM’s. We offer reverse engineering of existing parts, design and integration of robotics and robotic parts loaders. TIG, MIG, Pulsed MIG, resistance and Micro welding. We manufacture parts from microscopic to 15,000 pounds.

General Capabilities · CNC Machining · Design and Programming Software · EDM Equipment · Lathes · Milling Machines · Grinders · Metal Stamping · Welding · Inspection Department · Other Equipment

General Capabilities

Specialties		12" Dia X 40" Grind between Centers Assembly fixtures and Jigs Draw Form Dies Precision Grinding Production gages (certified) Progressive and single hit stamping Dies Robotics integration Robotics parts loaders Special machines for automation Tooling and Part Design Weld Fixtures

Process		Auto Cut off Bandsaws Bead Blast (various grits and textures) CNC lathes with live tooling CNC Milling CNC Sinker EDM's Cosmetic finishing Hard Chrome Grinding to repair shafts Heat Treat Manual Machining Micro welding MIG and Pulsed MIG welding OD ID grinding Precision grinding Silver soldering and brazing of Carbide TIG Welding Tumbling Water jet Wire EDM (robotically loaded) Working in most all alloys

Additional Capabilities		4 overhead cranes 7.5 ton each Assembly Cosmetic finishes Frame Base Building and Painting Guarding Heat treating Injection Molds Inventory Management Machine and fixture design Material Transfer equipment Micro welding Multiple processing steps Polishing Ship to Stock Stamping Dies Tool and Machine Design Turn Key Production

Production Volume		Prototypes - one of a kind Pre-Production Low Volume Medium Volume High Volume

Industry Focus		Automotive Food processing Medical OEM Telecommunications Transportation Agriculture

Automation Capabilities		Auto cutoff Bandsaws CNC Lathes CNC Mills CNC Sinker EDM Wire EDM

Tolerance		±0.0001"

Materials		8620 Bearing Steel 954 Aluminum Bronze A2, D2 Aluminum Alloys Brass Carbide CPM 10V, CPM 15V Inconel Plastics, UHMW, Nylons, PET, Delrin Stainless Steel 17-4 Stainless Steel 300 and 400 series Titanium

CNC Machining

Mazak Nexus 6000 Horizontal Machining Center (2006) 50 Taper		Range X=31", Y=31", Z=31" (120 tool changers)

Mazak Nexus 6000 Horizontal Machining Center (2004) 50 Taper		Range X=31", Y=31", Z=31" (120 tool changers)

Mazak Palletech FMS System		Systems with (24) 500 mm pallets with 4 load stations

Okuma Machining Center MX45VAE with Pallet Changer		Range X=30", Y=18", Z=17" (32 tool changer)

Okuma Machining Center MX45VAE		Range X=30", Y=18", Z=17" (20 tool changer)

Haas VF-6 Vertical CNC Mill		Range X=64", Y=28", Z=30" (20 tool changer)

Haas VF-3 Vertical CNC Mill		Range X=40", Y=20", Z=15" (20 tool changer)

Haas VF-2 Vertical CNC Mill (2002)		Range X=30", Y=16", Z=20" (24 tool changer) 15,000 RPM Spindle High Speed Controller

Okuma LB 45H-M CNC Lathe (2006)		25" swing x 79" with live tooling

Okuma LB 25 CNC Lathe		15" x 26" with bar feeder

Okuma Crown CNC Lathe		10 5/8" x 19 5/8" with bar feeder

Design and Programming Software

Design and Programming Software		AutoCAD PEPS Solid Cut Wire Software PRO ENGINEER Surf Cam 2D Surfacing Software Surf Cam 3D Surfacing Software TOPSOLID

EDM Equipment

Agie Challenge 3-4 Axis Wire EDM		Range (X=19.7", Y=13.8", Z=10") 3R Workmaster 18 Pallet Robot

Mitsubishi CX20 4 Axis Wire EDM		Range X=19.5", Y=13.75", Z=10.5" (auto threader)

Mitsubishi DWC110C2 4 Axis Wire EDM		Range X=12", Y=18", Z=10"

LeBlonde Makino EDNC 43 16 Station ITS Carousel		Range X=18", Y=14", Z=14" (Tank 33" x 25")

LeBlonde Makino EDNC 85 16 Station ITS Carousel		Range X= 31.5", Y=19.5", Z=13.5" (Tank 47" x 31" x 18.5 deep)

EIox Workmaster 45 Futura (1990)		Digital readouts XYZ Axis, tank size 40" x 24"

Lathes

Clausing Colchester		15" x 60" (DRO) 17" x 80" (with gap, 28" swing, with DRO's)

Clausing Lathe		17" x 84" (3 & 4 jaw chuck, DRO, Quick change tool post)

Leader Lathe		17" x 60" (3 & 4 jaw chuck, DRO, Quick change tool post)

Sharp Lathe		Model 1340 lathe 12" x 48"

Milling Machines

(3 each) Bridgeport Series 1 EZ		Trak SX 48 and DX 48

(8 each) Bridgeport Series I		2J Head with power feed and B & L Readouts

Bridgeport		Series II Special

(2 each) Bridgeport		Mill Series I ("J" Head)

No. 3 Horizontal Mill		Cincinnati

Grinders

(3 each) Mitsui Surface Grinder		6" x 18"

(2 each) Okamoto Surface Grinder		No. 124N, 12" x 24"

Harig 618 Surface Grinder		6" x 18"

Grisetti Cylindrical ID/OD Grinder		10" x 40"

Dumore #5		Tool Post Grinder

Kent Surface Grinder		12" x 24"

Precise Electric Jig Grinder		S57JiL

Taft Peirce Grinder		Grinder with DRO’s 0.0001"

Metal Stamping

Verson 250 Ton Straight Side Double Crank Punch Press		48" x 60" Bed, 25" Shut Height, 10" Stroke

Rouselle 60 Ton Straight Side Double Crank Punch Press		22" x 44" Bed, 14" Shut Height, 4" Stroke

Cincinatti 250 Ton Press Brake		9 x 10 3" stroke

Rowe Coil Cradle (2)		11" wide x 40" Diameter Max. (2000 pounds)

Rowe Coil Feeder Straightener		12" wide x 1/8" thick material max

Rowe Coil Feeder		2" wide x 1/8" material thickness max

PA Industrial Air Feeder		12" wide maximum stock x 12" stroke max. x 0.125" max. thickness

Welding

Welder		Lincoln Electric Precision TIG 375 Welder

Miller Millermatic 210		Wire Feed Welder

Miller Millermatic 350P		Wire Feed Welder

Welding Table		Rotary Welding Table

Mill Vintage Wire Welder		Set up for stainless steel

Lors Model 175AP		Resistance Welder - 75 kVA

Miller Maxstar 152		Micro Welder

Inspection Department

Brown and Sharpe 7200 Coordinate Measuring Machine		Range 36" x 48" x 36"

Brown and Sharpe Micro Val Coordinate Measuring Machine		Range 12" x 16" x 12". 0.00002" resolution

Unitron Toolmaker Microscope		1" x 2" Travel. 0.0001" Resolution

Mitutoyo Toolmakers Microscope		2" x 2" Travel. 0.00002 Resolution

Mitutoyo Gage Blocks		3 sets

DoAll Granite Angle Plate		6" x 6" x 6" (0.00005")

Vermont Gage Pins		0.011" to 0.625" Class ZZ

Mitutoyo Calibration Tester		For calibration of gages. 0.00001" resolution

Brown & Sharp Surfcon		Surface Roughness Analyzer

Inspection Microscope		Bausch and Lomb

Granite Surface Plate		4" x 18" x 24" 4" x 48" x 48"

Mitutoyo Bore Gage		1.4" to 4" dia.

Brown and Sharpe Indicator		0.00005"

Federal Electronic Gage Resolution		0.00001"

Mitutoyo Digital Gage		18" Digital height gage

Rockwell Tester Trimos Digital Gage		Trimos 600 Digital Height Gage

Other Equipment

Other Equipment		(3 Each) Clausing 20" Drill Press EM Model H105-LA H Auto feed Horizontal band saw HEM Model H90A Auto feed Horizontal band saw Kalamazoo 20" Vertical Band Saw KR Wilson 60 ton hydraulic press L & L Heat Treat Furnace 24" x 15" x 15" Pexto Shear (36") Reumelin 20 Bead Blaster Roto Finish SVP-5 Vibrator deburr unit Skat Blast Bead Blaster Sunnen Hone Model MA (3/32" to 2 1/2" mandrels) Thermolyne Heat Treat Furnace (8" x 10" x 18")

MORE IMAGES


	· Agie Wire EDM

	· Automated Assembly Machine

	· Automated Assembly of Switch

	· Automated Conveyor Air Test Machine

	· Break Off Tool

	· Close Tolerance Grinding

	· Custom Fixturing and Tombstones for Machining

	· Custom Punch Tool

	· Deflashing Machine for Die Cast Parts

	· Grinders

	· Index Wheel

	· Precision Grinding

	· Resistance Welding

	· Spools

	· Stacked Cylinder Pin Press

	· Weld Fixture

	· Welding

	· Wire Wrap Machine

DOWNLOADS


		Certificate of Registration (PDF, 76KB)

Tooling, Fixtures, EDM & Automation

Specialties

Process

Additional Capabilities

Production Volume

Industry Focus

Automation Capabilities

Tolerance

Materials

Mazak Nexus 6000 Horizontal Machining Center (2006) 50 Taper

Mazak Nexus 6000 Horizontal Machining Center (2004) 50 Taper

Mazak Palletech FMS System

Okuma Machining Center MX45VAE with Pallet Changer

Okuma Machining Center MX45VAE

Haas VF-6 Vertical CNC Mill

Haas VF-3 Vertical CNC Mill

Haas VF-2 Vertical CNC Mill (2002)

Okuma LB 45H-M CNC Lathe (2006)

Okuma LB 25 CNC Lathe

Okuma Crown CNC Lathe

Design and Programming Software

Agie Challenge 3-4 Axis Wire EDM

Mitsubishi CX20 4 Axis Wire EDM

Mitsubishi DWC110C2 4 Axis Wire EDM

LeBlonde Makino EDNC 43 16 Station ITS Carousel

LeBlonde Makino EDNC 85 16 Station ITS Carousel

EIox Workmaster 45 Futura (1990)

Clausing Colchester

Clausing Lathe

Leader Lathe

Sharp Lathe

(3 each) Bridgeport Series 1 EZ

(8 each) Bridgeport Series I

Bridgeport

(2 each) Bridgeport

No. 3 Horizontal Mill

(3 each) Mitsui Surface Grinder

(2 each) Okamoto Surface Grinder

Harig 618 Surface Grinder

Grisetti Cylindrical ID/OD Grinder

Dumore #5

Kent Surface Grinder

Precise Electric Jig Grinder

Taft Peirce Grinder

Verson 250 Ton Straight Side Double Crank Punch Press

Rouselle 60 Ton Straight Side Double Crank Punch Press

Cincinatti 250 Ton Press Brake

Rowe Coil Cradle (2)

Rowe Coil Feeder Straightener

Rowe Coil Feeder

PA Industrial Air Feeder

Welder

Miller Millermatic 210

Miller Millermatic 350P

Welding Table

Mill Vintage Wire Welder

Lors Model 175AP

Miller Maxstar 152

Brown and Sharpe 7200 Coordinate Measuring Machine

Brown and Sharpe Micro Val Coordinate Measuring Machine

Unitron Toolmaker Microscope

Mitutoyo Toolmakers Microscope

Mitutoyo Gage Blocks

DoAll Granite Angle Plate

Vermont Gage Pins

Mitutoyo Calibration Tester

Brown & Sharp Surfcon

Inspection Microscope

Granite Surface Plate

Mitutoyo Bore Gage

Brown and Sharpe Indicator

Federal Electronic Gage Resolution

Mitutoyo Digital Gage

Rockwell Tester Trimos Digital Gage

Other Equipment